Search found 130 matches

by Hoss
Sun Jul 03, 2022 5:24 pm
Forum: B5 & B5.5 PASSATS
Topic: Rebuilt Engine
Replies: 0
Views: 342

Rebuilt Engine

So the time has come to part with my Passat after 17 years of ownership and 300 000 miles of service. I was planning to keep it but I am not up to being a mechanic any more as I'm knocking on 60. I put a new engine in it myself 8 years ago and rebuilt the old engine with a view to another exchange a...
by Hoss
Wed Jun 02, 2021 10:53 am
Forum: B5 & B5.5 PASSATS
Topic: Water in boot lid
Replies: 5
Views: 906

Re: Water in boot lid

Ok, sorted this 100%. Turns out that the seal although only a couple of years old was not quite sealing the boot lid and when driving water was getting in where the boot meets the back windsreen and filling the lid. Every time it opens water pours out. To fix this I got 4 metres of 3mm inside diamet...
by Hoss
Fri Dec 27, 2019 11:39 am
Forum: B5 & B5.5 PASSATS
Topic: Water in boot lid
Replies: 5
Views: 906

Re: Water in boot lid

No, saloon. Ive checked the seal- ok, lots of sycamore seeds and leaves where water runs out at bottom of boot so have cleared the worst, see what happens. I might remove rear bumper and clean it out
by Hoss
Fri Dec 27, 2019 9:49 am
Forum: B5 & B5.5 PASSATS
Topic: Water in boot lid
Replies: 5
Views: 906

Water in boot lid

Hey y'all, my boot lid is full of water, when opened it drips out onto the floor of the boot. Every time I shut it it opens itself again. Cannot work out how water is getting in it. Any ideas?
by Hoss
Sat Jun 29, 2019 10:04 am
Forum: B5 & B5.5 PASSATS
Topic: Cam shaft replacement - hydraulic lifters
Replies: 14
Views: 1689

Re: Cam shaft replacement - hydraulic lifters

I've stripped and cleaned tappits and the only safe way to install them is to put 1/2" engine oil in a pan, add the lifters (right way up) and heat till the oil starts to bubble. As the lifters expand and rise they draw oil in. Leave overnight to cool, hey presto you have pre charged lifters th...
by Hoss
Sat May 18, 2019 2:28 pm
Forum: B5 & B5.5 PASSATS
Topic: Control arms
Replies: 15
Views: 1823

Re: Control arms

Yes I tightened them while the car was on ramps so can't understand them failing, mind you I got them off E Bay so maybe they were copies, as there are a lot on there.
by Hoss
Sat May 18, 2019 10:27 am
Forum: B5 & B5.5 PASSATS
Topic: Control arms
Replies: 15
Views: 1823

Re: Control arms

No I bought complete arms
by Hoss
Sat May 18, 2019 9:26 am
Forum: B5 & B5.5 PASSATS
Topic: Control arms
Replies: 15
Views: 1823

Control arms

Hi all, MOT due so did a few checks and was a bit dismayed to find several control arms near failure. I changed the lot 3 years ago and used Meyle HD hoping that they would last longer than generic ones I used before, but they have not. Has anyone tried cheap/vs HD? I am loath to spend more to get t...
by Hoss
Thu May 02, 2019 6:14 pm
Forum: B5 & B5.5 PASSATS
Topic: TIMING BELT KIT
Replies: 18
Views: 3491

Re: TIMING BELT KIT

I used a Gates kit and was impressed- for 2 weeks until I noticed coolant leaking out. Checked and couldn't find a leak so left it. Then it got colder and the leak came back, got worse, so took off the cambelt cover and saw it is the water pump itself leaking, not the O ring. Seems there is a metal ...
by Hoss
Wed May 01, 2019 10:21 am
Forum: B5 & B5.5 PASSATS
Topic: Airbag module removal.
Replies: 6
Views: 1514

Re: Airbag module removal.

Well after many days with a furrowed brow I took a gamble and bought an ecu from another passat, managed to remove the old one, bolted in the new one, plugged it in expecting code errors etc but it worked straight away- no faults, no codes. Was thinking about scrapping the car as MOT is due but now ...
by Hoss
Sat Apr 27, 2019 10:35 am
Forum: B5 & B5.5 PASSATS
Topic: Crank breather
Replies: 4
Views: 952

Re: Crank breather

Got mine from VW for £28 mate. To change it you have to remove the vacuum tank from under the intake manifold (2 screws) to gain access to the clip holding it in, but be careful when pulling it out as the housing is cast and liable to break. Make sure you get a new O ring too. Good luck.
by Hoss
Mon Apr 01, 2019 10:16 am
Forum: B5 & B5.5 PASSATS
Topic: Airbag module removal.
Replies: 6
Views: 1514

Re: Airbag module removal.

Ok, tried the scanner 3 times, no good. Seems like I'm going to have to try and get the ECU out and maybe try another module- got 2 months till mot due but not convinced I can fix this. Had it with this car, suffered water ingress that ko'd the comfort module, the engine ecu gave up and had to repla...
by Hoss
Thu Mar 21, 2019 7:23 am
Forum: B5 & B5.5 PASSATS
Topic: Airbag module removal.
Replies: 6
Views: 1514

Re: Airbag module removal.

No, it wasn't the same, I've bought one now so we'll see when it arrives, thanks
by Hoss
Wed Mar 20, 2019 9:07 pm
Forum: B5 & B5.5 PASSATS
Topic: Airbag module removal.
Replies: 6
Views: 1514

Re: Airbag module removal.

Got one, didn't work. Thanks though
by Hoss
Wed Mar 20, 2019 1:58 pm
Forum: B5 & B5.5 PASSATS
Topic: Airbag module removal.
Replies: 6
Views: 1514

Airbag module removal.

Hi all, got an 02 passat with airbag light on- I scanned it and got code 65535 airbag control module so I have to get it out to get it fixed/ replaced. Removed center console, climatronic and stereo but there are air ducts over the top of the module and I can't access the nuts to remove it. Can anyo...
by Hoss
Fri Aug 25, 2017 6:35 pm
Forum: B5 & B5.5 PASSATS
Topic: 195k 2.0 20v ALT with intermittent starting issue.
Replies: 4
Views: 1299

Re: 195k 2.0 20v ALT with intermittent starting issue.

Change the crank position sensor. Had it with my car, wouldn't start when hot, ended up dying occasionally when driving. Its a magnetic sensor that loses magnetism over time and also when hot, so when it stops working properly and the ecu cant work out how far round the crank is and thus the firing ...
by Hoss
Fri Aug 05, 2016 10:41 am
Forum: B5 & B5.5 PASSATS
Topic: Crankcase breather hose ?
Replies: 2
Views: 956

Re: Crankcase breather hose ?

The repair may last but I'd get it replaced as soon as possible as you may experience misfiring/ stuttering/ stall due to lack of positive crankcase ventilation. It is a oh fiddlesticks! to replace, if you are going to do it yourself then it is advisable to remove the alternator to give you room eno...
by Hoss
Fri Jul 29, 2016 1:14 pm
Forum: B5 & B5.5 PASSATS
Topic: Alloy repair
Replies: 0
Views: 749

Alloy repair

Hi, can anyone recommend an alloy wheel repair service that can straighten or weld wheels in the Merseyside area? All I can find is refinishers and touch up specialists. Thanks
by Hoss
Mon Jul 25, 2016 9:49 am
Forum: B5 & B5.5 PASSATS
Topic: B5.5 2004 2.0 20v (ALT) connector in engine bay?
Replies: 4
Views: 798

Re: B5.5 2004 2.0 20v (ALT) connector in engine bay?

It's either plug for knock sensor or lambda probe- if you look under and behind the coolant tank on the firewall there is a plug clip that should have the corresponding colour female to plug into
by Hoss
Sun Jun 12, 2016 3:25 pm
Forum: B5 & B5.5 PASSATS
Topic: Drivers door handle
Replies: 2
Views: 768

Re: Drivers door handle

Got it! Thanks very much.
by Hoss
Sun Jun 12, 2016 2:18 pm
Forum: B5 & B5.5 PASSATS
Topic: Drivers door handle
Replies: 2
Views: 768

Drivers door handle

Hi, can anyone tell me how to remove the door handle & bracket from a drivers door? The door is bare, no lock barrel just need the handle assembly. Thanks.
by Hoss
Tue Mar 01, 2016 11:39 am
Forum: B5 & B5.5 PASSATS
Topic: Fuel Pressure Question
Replies: 0
Views: 579

Fuel Pressure Question

Hi, I have an '02 passat 2.0 petrol and it has lost some of its acceleration. I have replaced fuel pump, filter, pressure regulator and relay but no different. When I got the car if I undid the fuel cap soon after stopping there was a hiss as pressure was released but now there is not. I tightened t...
by Hoss
Sat Jan 30, 2016 11:21 am
Forum: B5 & B5.5 PASSATS
Topic: Wiper Blades
Replies: 24
Views: 4607

Re: Wiper Blades

http://www.wiperblades.co.uk/vw-passat- ... per-blade/ Genuine bosch- cheapest I've found @ £22.47
by Hoss
Mon Jan 11, 2016 2:26 pm
Forum: B5 & B5.5 PASSATS
Topic: Advice needed Fuel Pump replacement
Replies: 2
Views: 659

Re: Advice needed Fuel Pump replacement

Ok, thanks. Good idea - I'll get a 20l can of fresh petrol to put in afterwards and a new fuel filter while I'm at it. Thanks again.
by Hoss
Mon Jan 11, 2016 2:05 pm
Forum: B5 & B5.5 PASSATS
Topic: Advice needed Fuel Pump replacement
Replies: 2
Views: 659

Advice needed Fuel Pump replacement

Hi, my fuel pump died on me ('02 passat 2.0 petrol) so ordered a new one and the leaflet says that the tank must be fully cleaned out prior to fitting. Is this necessary? I've changed one before and not done a tank clean but it wasn't a new pump although it lasted 8 years. Any help greatly appreciat...