B6 - Heater Blower Fix (1,2 and 3 not working)

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royalblue
B2
Posts: 241
Joined: Thu Oct 27, 2011 10:59 pm
Passat model: B6 est. 1.9Tdi S

B6 - Heater Blower Fix (1,2 and 3 not working)

Post by royalblue »

My recently acquired B6 stopped working on 1, 2 and 3. So I was ‘faced’ with nothing or setting 4 which puts out gale force 10.

Solution: I searched the forums and came across this very thorough explanation by Martin 1810.
http://sites.google.com/site/1810martin ... r-resistor

Image

Basically, the Thermal Fuse is almost certainly the culprit. Ordering 3 new Thermal Fuses (get 2 for backup) costs £2.50 from somewhere like Maplins or you can splash out £35 for a new Heater Pack from VW!

Tools/parts
~15W Solder iron/solder

Thermal Fuse such as this from Maplins:
http://www.maplin.co.uk/thermal-fuses-470
I got the higher rating one as the lower rating one kept getting killed by my 70W soldering iron!

Optional: Multimater to check for continuity


Step 1
Access underneath, behind the glove box remove the foam insert by unscrewing two small plastic screws

Step 2
Just to the left of centre, you can feel the Heater Pack. Unclip the black connector with attached wires.

Step 3
Slide the Resistor Pack out and take it indoors.

Step 4
The old and new Thermal Fuses look like this:
Image

Snip off the old wire

Step 5
The pins on either side are not easy to solder to so you may try to carefully 'twist' both wires from the new fuse around each pin for a better grip and then solder. Once properly soldered to, then snip off the excess wire.

Image

Check continuity with the Multimeter to ensure you have not killed the resistor (like I did)

Re-install and voila, your Heater Blower should be working again.

many thanks to Martin 1810 for this but I thought I would put it out there for others as this is a reasonably common fault.
Trying to 'out factory' the VW factory...

My build thread (cant keep up with rest of users like damm Jarek!)

http://www.ukpassats.co.uk/phpbb/viewto ... =5&t=58373
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