Search found 302 matches

by AliM
Mon Aug 29, 2016 7:52 pm
Forum: B5 & B5.5 PASSATS
Topic: injected Quantity 8.0mg/str ?
Replies: 110
Views: 17619

Re: injected Quantity 8.0mg/str ?

Hi,

I would buy a new fuel filter and fill it with diesel additive/injector cleaner and see if it helps reduce the figure.

Ali
by AliM
Sat May 07, 2016 9:25 pm
Forum: B5 & B5.5 PASSATS
Topic: Front side loud rattle
Replies: 26
Views: 3643

Re: Front side loud rattle

All your symptoms are pointing towards something that's not been put back together properly. As as been stated above loose caliper carrier bolts can cause. Another common thing to check is that the brake pad retaining spring is sitting snug and fitted correctly, this can also cause the noise you're ...
by AliM
Mon May 02, 2016 10:57 pm
Forum: MEMBERS MOTORS AND MUGSHOTS
Topic: B5.5 ... Now for sale
Replies: 803
Views: 39781

Re: B5.5 ... Coolant leak help required page 11

I had to replace that exact pipe for the same reason. The old style gasket/tandem pump had been slowly leaking fuel onto it and it had swollen and started to leak. It was easier to access with the fuel filter and tandem pump off so I replaced them all at the same time and updated the pump to the new...
by AliM
Sat Jan 30, 2016 9:40 pm
Forum: B5 & B5.5 PASSATS
Topic: Coolent loss
Replies: 6
Views: 1403

Re: Coolent loss

Hi,

I think what you're looking at is the overflow on the expansion tank. If so, it doesn't connect to anything. If it is dripping from there the coolant is either pressurising and being forced out of the overflow or the tank is cracked and will need replaced.

Ali
by AliM
Thu Jul 09, 2015 8:15 pm
Forum: B5 & B5.5 PASSATS
Topic: 2002 Passat AVF N75 Valve Part Number
Replies: 6
Views: 1122

Re: 2002 Passat AVF N75 Valve Part Number

Hi,

Think this is what you're looking for:

1J0 906 627 A

You should be able to double check with wherever you're buying it from.

Ali
by AliM
Sun Jul 05, 2015 9:16 pm
Forum: B5 & B5.5 PASSATS
Topic: passat not boosting well
Replies: 4
Views: 1242

Re: passat not boosting well

Hi, If you're hearing that much hiss I would suspect a tear in the black boost hose that connects to the underside of the turbo. This is a common fault. As suggested above its probably worth trying to scan for any codes but noticeable turbo lag along with a loud hiss will point towards a leaky hose ...
by AliM
Sat Jul 04, 2015 1:42 pm
Forum: HOW-TO-SECTION
Topic: Worn 6 speed gearbox linkage repair
Replies: 40
Views: 21575

Re: Worn 6 speed gearbox linkage repair

It's well worth the effort! It is fiddly but if you follow the video in the link and use the right tools it's not bad. When you take the 4 bolts off that secure the box to the body you can use a long screwdriver to get extra leverage to make the 4 torx screws more accessible. I also used my magnetic...
by AliM
Sat Jul 04, 2015 9:20 am
Forum: HOW-TO-SECTION
Topic: Worn 6 speed gearbox linkage repair
Replies: 40
Views: 21575

Re: Worn 6 speed gearbox linkage repair

Hi, I thought I would post an update. I recently had a new issue with the gear linkage where I would go to select 1st gear and could find myself in reverse if I wasn't careful. To get into reverse I didn't need to push down on the gear stick i just pushed left and it would be open to select. I also ...
by AliM
Tue Dec 02, 2014 11:26 pm
Forum: B5 & B5.5 PASSATS
Topic: Loss of power and other general query
Replies: 38
Views: 3593

Re: Loss of power and other general query

Sounds like you've got at least a couple of different issues going on. To help, you should get yourself a cheap lead off ebay to connect a laptop to your car and download the free version of vcds. This will show the fault codes and help take some of the guess work out. In the meantime......it sounds...
by AliM
Sun Oct 05, 2014 6:55 pm
Forum: B6/CC PASSATS
Topic: b6 loss of power and barely any turbo !!
Replies: 10
Views: 2848

Re: b6 loss of power and barely any turbo !!

Hi - I have a 140 PS, TDI engine on a 56 plate. It has been playing up for a month with the turbo intermittently not working from start up and then sometimes working. I have had the pressure sensor changed and the wastegate cleaned to no avail. I mentioned to the garage about it being a faulty actu...
by AliM
Wed Aug 20, 2014 6:42 pm
Forum: B5 & B5.5 PASSATS
Topic: help b5.5 awx under-boost
Replies: 8
Views: 1316

Re: help b5.5 awx under-boost

Hi, I would be helpful if you can post the boost logs to have a look. If it is truly producing 35psi it is overboosting way too much and the turbo won't last long as that's 2.4bar. Standard turbos shouldn't boost much more than 1.6bar. I'm running a hybrid turbo at over 200bhp and it boosts to 1.8ba...
by AliM
Sun Aug 17, 2014 10:10 pm
Forum: B5 & B5.5 PASSATS
Topic: Replace Turbo + Clean EGR and Inlet Manifold '04 AWX TDI
Replies: 2
Views: 761

Re: Replace Turbo + Clean EGR and Inlet Manifold '04 AWX TDI

Hi,
I would get some new bolts for refitting the turbo to the manifold and exhaust. There is also a small paper gasket that fits between the turbo and the oil return pipe that needs replaced.
by AliM
Sun Aug 17, 2014 9:35 am
Forum: B5 & B5.5 PASSATS
Topic: Egr valve
Replies: 21
Views: 2329

Re: Egr valve

Disabling the egr won't stop the oil getting into the intercooler pipework. The oil comes out of the crankcase vent on the top of the camshaft cover and is fed back down to the turbo and then either burnt off, recycled or drips through the intercooler pipes.
by AliM
Sat Aug 16, 2014 8:06 am
Forum: B5 & B5.5 PASSATS
Topic: passat tdi 130 turbo stall sound?
Replies: 11
Views: 2237

Re: passat tdi 130 turbo stall sound?

I would say that you've got a split or leaking boost hose somewhere. Check all the intercooler hoses for tears and oil and then the smaller vacuum lines for deterioration. There's a black hose that comes out the bottom of the turbo that can split.
by AliM
Tue Aug 05, 2014 10:16 pm
Forum: B6/CC PASSATS
Topic: b6 loss of power and barely any turbo !!
Replies: 10
Views: 2848

Re: b6 loss of power and barely any turbo !!

It sounds as though the turbo vanes have maybe been sticking for a while and its more recently got bad enough to put the car into limp mode. Have you got access to VCDS or similar to scan for codes?
by AliM
Tue Aug 05, 2014 9:43 pm
Forum: B5 & B5.5 PASSATS
Topic: Boost problem!
Replies: 7
Views: 882

Re: Boost problem!

Loads of smoke usually equals a big boost leak from one or more of the intercooler hoses. The hose that comes out the bottom of the turbo is a usual suspect for splitting. If its the ends of the hoses that are leaking you can replace the orings and clips. The poor mpg will be the car over fuelling t...
by AliM
Tue Aug 05, 2014 6:50 pm
Forum: B5 & B5.5 PASSATS
Topic: Boost problem!
Replies: 7
Views: 882

Re: Boost problem!

Hi, As Calum says its worth working around all the small vacuum hoses and check for deterioration. You will also need to check all the big boost hoses and see if there are any rips/splits. Its tricky to guess without more info but the MAF sensor can fail without showing a fault code as well and disp...
by AliM
Thu Jul 31, 2014 8:36 pm
Forum: B5 & B5.5 PASSATS
Topic: Torquing lower control arms inner bolts
Replies: 5
Views: 1191

Re: Torquing lower control arms inner bolts

Hi, As above, I just tightened them back up as tight as I could by hand as I couldn't get a torque wrench on the inner bolts. With regards to accessing the bolts: I used an 18mm ring spanner on the nuts and let it jam against the subframe and I easily managed to get my 3/8 socket and wrench on the b...
by AliM
Thu Jul 31, 2014 1:08 pm
Forum: HOW-TO-SECTION
Topic: front suspension arms replacement walk through
Replies: 4
Views: 1170

Re: front suspension arms replacement walk through

the only real pain is the dropping of the rear subframe, the rest is pretty easy, just make sure you have a big hammer to hand (you'll need it) I replaced all my lower arms last week and decided not to lower the subframe for the lower rear arms....pulled the bolts out as far they would go, took my ...
by AliM
Thu Jul 31, 2014 12:49 pm
Forum: B5 & B5.5 PASSATS
Topic: Brake problem?
Replies: 8
Views: 1625

Re: Brake problem?

The newer versions of the same pump are used on later models of golfs and passats. I got the latest revision for about £40 off ebay and a new metal gasket for a few pounds. The part number is : 038 145 209 / A / C / E / H / K / M / Q. You ideally want to look for the letter Q at the end to get the ...
by AliM
Tue Jul 29, 2014 2:16 pm
Forum: B5 & B5.5 PASSATS
Topic: pls help power steering?
Replies: 3
Views: 819

Re: pls help power steering?

Hi,
A seized alternator pulley could be the cause.
Plenty of posts on here about how to diagnose and how to replace.

Ali
by AliM
Tue Jul 29, 2014 8:33 am
Forum: B5 & B5.5 PASSATS
Topic: Brake problem?
Replies: 8
Views: 1625

Re: Brake problem?

B) the tandum is your problem , high milege motors have this problem which also affects the turbo, no power or limp mode , a hiss from the servo is not a problem. hope this helps :ymhug: Completely agree with the above....you'll most likely find that the valve on the vacuum side of the tandem pump ...
by AliM
Thu Jul 10, 2014 6:16 pm
Forum: B5 & B5.5 PASSATS
Topic: Loud and smells of diesel....PD130!
Replies: 6
Views: 1200

Re: Loud and smells of diesel....PD130!

Also worth checking that the tandem pump isn't leaking fuel from the gasket or pump itself. This would also cause other running issues. You can run your hand round the back of the cylinder head to check.

Ali
by AliM
Sat Dec 28, 2013 10:45 am
Forum: B5 & B5.5 PASSATS
Topic: vacuum pipes
Replies: 9
Views: 1088

Re: vacuum pipes

Don't loose heart with it! It'll probably end up being a simple fix. Where are you located?
How about taking some photos in sections of how the pipes are currently connected and getting some help from guys on here?