Search found 70 matches

by 1964johnr
Wed Mar 19, 2014 7:21 pm
Forum: B5 & B5.5 PASSATS
Topic: TDI 2002 Tensioner. Pulley. Help please
Replies: 9
Views: 1563

Re: TDI 2002 Tensioner. Pulley. Help please

Have driven the car locally for a few days and all noise and vibrating engine problems have gone. I now seem to have a Passat running well. Problem seems to have been cured by changing tensioner. Point of interest, I purchased a tensioner from Ebay for £43 as opposed to £77 pounds from GSF or ...
by 1964johnr
Sat Mar 15, 2014 9:26 am
Forum: B5 & B5.5 PASSATS
Topic: TDI 2002 Tensioner. Pulley. Help please
Replies: 9
Views: 1563

Re: TDI 2002 Tensioner. Pulley. Help please

Seems it could be a range of things. I will change the alternator pulley and see what that does because it is relatively cheap and then take it from there. Will post results. Anyone know if all the pulleys are the same on the TDI 130 or will I have to take the old one off first with the 33 spline ...
by 1964johnr
Fri Mar 14, 2014 2:09 pm
Forum: B5 & B5.5 PASSATS
Topic: TDI 2002 Tensioner. Pulley. Help please
Replies: 9
Views: 1563

TDI 2002 Tensioner. Pulley. Help please

screaming fan belt and noise, vibration through steering wheel as well as vibrating top engine cover. Tensioner was shot to peaces and jumping up and down so changed it. Belt noise and steering noise and vibration have been cured, but new tensioner is moving up and down slightly, should it do this ...
by 1964johnr
Fri Mar 14, 2014 11:49 am
Forum: B5 & B5.5 PASSATS
Topic: Just purchased our first B5 Passat!!
Replies: 5
Views: 1191

Re: Just purchased our first B5 Passat!!

Check this forum for blocked plenum drains under the battery and make sure yours are not blocked. Major problems if these block. It is a design fault and has caused thousands of Passat owners problems. There are two drainage holes in the plenum chamber, one is under the battery and the other is ...
by 1964johnr
Thu Mar 06, 2014 10:46 am
Forum: B5 & B5.5 PASSATS
Topic: HOW TO LIST INDEX (updated 01/01/2013)
Replies: 15
Views: 39534

Re: HOW TO LIST INDEX (updated 01/01/2013)

Putting your Passat in Service Position. A detailed guide.

On Some versions of the Passat B5 such as the TDI SE it is easier to work on some of the components such as the Serpentine belt tensioner and alternator pulley by putting the car in to service position. There are various written ...
by 1964johnr
Wed Mar 05, 2014 3:43 pm
Forum: HOW-TO-SECTION
Topic: Putting your passat in service position. A detailed guide fo
Replies: 2
Views: 2226

Putting your passat in service position. A detailed guide fo

On Some versions of the Passat B5 such as the TDI SE it is easier to work on some of the components such as the Serpentine belt tensioner and alternator pulley by putting the car in to service position. There are various written descriptions on this site and videos on you tube showing you how to do ...
by 1964johnr
Mon Mar 03, 2014 9:05 am
Forum: B5 & B5.5 PASSATS
Topic: Help with diagnosing problem please
Replies: 3
Views: 838

Re: Help with diagnosing problem please

Why do the alternator pulley if it's working fine. the original pulley sheared off five years ago and I replaced the alternator and pulley. Maybe there is a good reason for doing the pulley?
by 1964johnr
Sun Mar 02, 2014 8:17 pm
Forum: B5 & B5.5 PASSATS
Topic: Help with diagnosing problem please
Replies: 3
Views: 838

Help with diagnosing problem please

Passat TDI 1.9 SE 2002. Symptoms started with whining serpentine belt. Escalated to noise when turning steering wheel and vibration through the steering wheel as well as strange noise from front end somewhere. Serpentine belt very loose and tensioner jumping up and down. Pulled the front end out and ...
by 1964johnr
Sun Mar 02, 2014 3:58 pm
Forum: B5 & B5.5 PASSATS
Topic: Follow up to stuck T45 bumper bolt. It's still stuck
Replies: 20
Views: 3761

Re: Follow up to stuck T45 bumper bolt. It's still stuck

put the car in service position this morning. Pulling the front end out about five or six inches does give you more room to remove offending parts. I didn't find what I thought I would. Removed the serpentine belt which looked in good order, its only nine months old. Tested the alternator pulley by ...
by 1964johnr
Sat Mar 01, 2014 8:44 pm
Forum: B5 & B5.5 PASSATS
Topic: Follow up to stuck T45 bumper bolt. It's still stuck
Replies: 20
Views: 3761

Re: Follow up to stuck T45 bumper bolt. It's still stuck

I spent two hours this morning attempting to drill the bolt out. Cobalt drill bits failed and got me nowhere. Finally sorted it by taking advice from earlier post. Cut a groove in the bolt head with a large screwdriver and hammer and then got the screwdriver in the groove and kept at it with the ...
by 1964johnr
Fri Feb 28, 2014 11:16 am
Forum: B5 & B5.5 PASSATS
Topic: Passat TDI power steering pump removal/replacement
Replies: 0
Views: 641

Passat TDI power steering pump removal/replacement

I will be attacking a stuck front bumper bolt with cobalt drill bits on saturday and when succesfull will put the car in service position and remove the drive belt tensioner and possibly the alternator pulley if its gone bad. Squealing sound and engine noise plus noise when turning steering wheel ...
by 1964johnr
Mon Feb 24, 2014 4:37 pm
Forum: B5 & B5.5 PASSATS
Topic: Follow up to stuck T45 bumper bolt. It's still stuck
Replies: 20
Views: 3761

Re: Follow up to stuck T45 bumper bolt. It's still stuck

Just purchased a set of three cobalt HSS drill bits from Amazon, 3mm, 6mm and 9mm. I'm gonner destroy that bolt on Saturday morning if the bits are strong enough. I'm told cobalt bits will do the job. Drill it slowly, smaller bits first, wd40 or three in one oil for lubrication and keeping the ...
by 1964johnr
Sun Feb 23, 2014 8:17 pm
Forum: B5 & B5.5 PASSATS
Topic: Follow up to stuck T45 bumper bolt. It's still stuck
Replies: 20
Views: 3761

Re: Follow up to stuck T45 bumper bolt. It's still stuck

Thanks for the ideas and offer of help. I'm going to see if any of the neighbours have a welder and if not purchase some HSS drill bits and drill though the bolt. I might mess the internal thread up but so what, the bumper will still be held on by three other bolts. Will try again next weekend and ...
by 1964johnr
Sun Feb 23, 2014 4:00 pm
Forum: B5 & B5.5 PASSATS
Topic: Follow up to stuck T45 bumper bolt. It's still stuck
Replies: 20
Views: 3761

Re: Follow up to stuck T45 bumper bolt. It's still stuck

I'm in Twickenham, next to the Rugby Ground. I'll ask the neighbours to see if anyone has got a welder.
by 1964johnr
Sun Feb 23, 2014 2:47 pm
Forum: B5 & B5.5 PASSATS
Topic: Follow up to stuck T45 bumper bolt. It's still stuck
Replies: 20
Views: 3761

Follow up to stuck T45 bumper bolt. It's still stuck

Just spent a couple of frustrating hours trying to get this T45 Torx bolt out to enable me to remove the bumper and put car in to service position. Seven of the eight bolts out no problem. Eigth bolt has no thread whatsoever. Mechanic who put it back in last time is not in my good books. Access to ...
by 1964johnr
Sat Feb 22, 2014 1:29 pm
Forum: B5 & B5.5 PASSATS
Topic: Stuck T45 Bolt. Help please
Replies: 5
Views: 1031

Re: Stuck T45 Bolt. Help please

Thanks for the ideas. Will be trying to sort it out on Sunday.
by 1964johnr
Fri Feb 21, 2014 2:49 pm
Forum: B5 & B5.5 PASSATS
Topic: Stuck T45 Bolt. Help please
Replies: 5
Views: 1031

Stuck T45 Bolt. Help please

Taking the front of the car off to put in service position to change altrnator pulley and drive belt tensioner. Everything went smoothly with bumper, grill and cross member removal. Thought I was almost there, undid seven of the eight T45 bolts under the front lights to enable me to pull the front ...
by 1964johnr
Wed Feb 19, 2014 9:35 pm
Forum: B5 & B5.5 PASSATS
Topic: passat 130 SE TDI 2002 Alternator Pulley Removal Tool
Replies: 5
Views: 1251

Re: passat 130 SE TDI 2002 Alternator Pulley Removal Tool

Thanks for the information. Can now purchase the tools for the job.
by 1964johnr
Wed Feb 19, 2014 11:52 am
Forum: B5 & B5.5 PASSATS
Topic: passat 130 SE TDI 2002 Alternator Pulley Removal Tool
Replies: 5
Views: 1251

passat 130 SE TDI 2002 Alternator Pulley Removal Tool

This is a follow up to my previous post with a question which still needs answering if possible.

Removing the alternator pulley requires a splined tool to push in to the pulley in order to remove it. There seem to be a variety of places where you can purchase this for £10 including Ebay. however ...
by 1964johnr
Tue Feb 18, 2014 2:58 pm
Forum: B5 & B5.5 PASSATS
Topic: Passat TDI Service position/alternator pulley/belt Tensioner
Replies: 4
Views: 688

Passat TDI Service position/alternator pulley/belt Tensioner

Help from experts on this forum has guided me to a couple of issues which need sorting out asap. It would appear that my alternator pulley and pssibly the tensioner have gone caput. I think I will change both and will put the car in to service position to do this. never done this before and have a ...
by 1964johnr
Sun Feb 16, 2014 4:47 pm
Forum: B5 & B5.5 PASSATS
Topic: Passat TDI 130 SE Alternator Removal Procedure
Replies: 4
Views: 1298

Passat TDI 130 SE Alternator Removal Procedure

Is it possible to remove the alternator without removing thefront end and outting it in service position. Had a quick look and it looks like the mountain bolts might be withdrawn between the blades of the fan.
by 1964johnr
Sat Feb 15, 2014 9:27 pm
Forum: B5 & B5.5 PASSATS
Topic: steering groaning. Vibration through steering wheel
Replies: 5
Views: 1188

Re: steering groaning. Vibration through steering wheel

That's an interesting thought, I have been getting a screaming sound on start up and for a minute or two after driving away. I checked the serpentine belt and it seems very loose. Might this be caused by a failing clutch pulley?
I'll do what you suggest in the morning and see if I can check the fan ...
by 1964johnr
Sat Feb 15, 2014 6:29 pm
Forum: B5 & B5.5 PASSATS
Topic: steering groaning. Vibration through steering wheel
Replies: 5
Views: 1188

steering groaning. Vibration through steering wheel

Had the knocking sound over speed humps and bad roadservices for a while which I assumed was control arm bushings needing replacement. Left it for a while and now have grinding and groaning noises when turning steering wheel. Took front wheels off today to inspect upper and lower control arms ...
by 1964johnr
Thu Feb 06, 2014 9:36 am
Forum: B5 & B5.5 PASSATS
Topic: Passat 130 TDI SE 2002 Serpentine belt Tensioner write up pl
Replies: 3
Views: 878

Passat 130 TDI SE 2002 Serpentine belt Tensioner write up pl

Serpentine belt tensioner has gone after 130,000 miles. Looks like something I could do myself if I have a write up to follow. Is there one on the site or could anyone provide a simple guide. It would be appreciated.
It looks like the alternator may have to come out to get to some bolts, but not ...
by 1964johnr
Sun Feb 02, 2014 4:43 pm
Forum: B5 & B5.5 PASSATS
Topic: windscreen plastic (scuttle) removal problem
Replies: 5
Views: 1620

windscreen plastic (scuttle) removal problem

2002 130 Passat SE TDI. Water water everywhere, well its in the offside front and back foot wells. Thought I would try the pollen filter re-sealing to see if that is the problem. Got as far as removing wipers after a good spray of WD40 and a bit of cajoling. Next part was the problem - removing ...